MSE 220

 Structural Materials

Term Offered: Fall
Text(s):

(1) Structural Materials, C. J. McMahon, Jr., Merion Press, 2004. Includes one CD that contains an extensive glossary, as well as the animations noted in the textbook. [ISBN 0-9646598-5-9] Hardcover books are available at the bookstore. Alternatively, order textbook from www.merionmedia.com Note: Soft cover books contain a few errors; we will use the hardcover version.

(2) Tutorials on CD-ROM, C. J. McMahon, Jr. Animations accompanied by audio provide excellent preparation for class discussions. Each section contains objectives that can be used to preview the content and Q&A that should be used for self-evaluation. [ISBN 0-9646598-8-3] These tutorials are available on the CETS computers. For convenience you may order tutorials from www.merionmedia.com. Mention "UPenn" to received a discounted price.

Instructor(s): Professor Karen Winey, Room 308 LRSM, winey@seas.upenn.edu, 898-0593
Prerequisite(s): CHEM 101 or equivalent.
Grading:
  • Quizzes (~ 24) 25 % At the start of every class, ~ 10 min.
  • Exam I 25 % Tuesday, October 9, 2007; 1:30 – 3:00 pm
  • Exam II 25 % Tuesday, November 13, 2007; 1:30 – 3:00 pm
  • Final Exam 50 % Wednesday, December 19, 2007; 12:00 – 2:00 pm

Details:
Quizzes are closed book and given at the start of each class. Missed quizzes cannot be made up, but might be excused in special circumstances by Prof. Winey. Exams are closed book, except students may bring one 8.5" x 11" piece of paper to each of the midterm exams and three pieces to the Final Exam. At the end of the semester the lowest 25% of your grade will be dropped.

Course Home Page URL: www.courseweb.library.upenn.edu
Course Description: The content of this course is both broad and focused. Throughout the semester numerous topics in materials science will be introduced that connect the nanoscale structure of solids (both engineered and natural) to their macroscopic mechanical properties. Class discussions will be centered on the bicycle, which provides an excellent example of materials engineering. For example, how is it that the spokes of a bicycle wheel can be so thin and why don't they rust? Topics include: corrosion protection, mechanical behavior, materials structures, dislocations and plastic flow, annealing, metal fatigue, phase diagrams, carbon steels, hard ceramic materials, precipitation hardening in Al alloys, polymers, composites, flexible connective tissue and bone. This course provides broad context for subsequent required and elective courses within the major. The course also provides important insights to other engineering disciplines that design products based on materials properties. A second introductory course, MSE 222 Functional Materials, introduces the topics associated with electrical and optical properties of materials. The format for the course requires students to review animated tutorials prior to class and to participate in class discussions. Short quizzes (~ 10 min) ensure students come prepared.
Course Outline:

Lecture 1 - Corrosion Protection
Lecture 2 - Mechanical Behavior
Lecture 3 - Materials Structures
Lecture 4 - Dislocations and Plastic Flow
Lecture 5 - Dislocations and Plastic Flow
Lecture 6 - Annealing
Lecture 7 - Annealing
Lecture 8 - Metal Fatigue 
Lecture 9 - Metal Fatigue 
Lecture 10 - Exam I, in-class exam
Lecture 11 - Phase Diagrams 
Lecture 12 - Phase Diagrams 
Lecture 13 - Phase Diagrams
Lecture 14 - Carbon Steel
Lecture 15 - Carbon Steel, Hard Materials
Lecture 16 - Hard Materials
Lecture 17 - Hard Materials
Lecture 18 - Precipitation Hardening
Lecture 19 - Exam II, in-class exam
Lecture 20 - Polymers
Lecture 21 - Composites
Lecture 22 - Composites
Lecture 23 - Flexible Connective Tissue
Lecture 24 - Flexible Connective Tissue
Lecture 25 - Rigid Connective Tissue - Bone

 


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